Successes

Classroom Model Molecule

A silver 3D printed molecule sits on a tabletop.
This 3D printed model of a titanium dioxide nanoparticle will be used to give students hands-on experiences with molecules in the classroom. Postdoctoral researcher Shane Parker chose this particular molecule as a prototype because his work studies that material. Students will construct and print their own 3D models of molecules as a learning enrichment activity.
Contact:
Shane Parker, shane.parker@case.edu

Skin on Frame Kayak

A handmade skin on frame kayak is piloted down the Cuyahoga River by creator Umit Erol.
This kayak is the second prototype in a series of short and lightweight recreational kayaks. The hull was designed in SolidWorks and optimized using design study tools and further modified for manufacturing using skin on frame construction - a lightweight and affordable construction method. The finished kayak was tested throughout the summer of 2020 to validate the performance and refine the design for the next model in the series.
Contact:
Umit Erol, umit@case.edu

Jan the Backpack

Jan the Backpack, an electronic puppet, sits on a couch next to creator Ian Charnas.
Sears think[box] staff member Ian Charnas recreated the talking bookbag character from the popular Netflix comedy, The Unbreakable Kimmy Schmidt. This animatronic backpack was placed in a park where it was remote controlled by a comedian as it interacted with passersby. Afterward, the backpack was raffled off to support a non-profit working to fight human trafficking.
Contact:
Ian Charnas, icc@case.edu
Jessica Sheeran

Putt Boss

A putt boss holds a golf ball on a green field.
The Putt Boss allows golfers to practice controlling the speed of their putts on any surface by inverting the role. Rubberized bristles catch the ball and replicate the resistance of a real putting green. Hitting the red pin lets the player know they made a perfect putt.
Contact:
Pete Rimback, peterimback@gmail.com

Watering Tower

an illuminated water tower made from stainless steel above a poem inscribed on the pavement
Stephen Manka produced Watering Tower as part of the Northeast Ohio Sewer District’s (NEOSD) green infrastructure project. Nine of these projects are underway throughout Cleveland to raise awareness regarding the Lake Erie watershed. Located in the Buckeye Woodhill neighborhood, programmable LED lights illuminate the stainless steel structure and an inscribed poem by Damien Ware.
Contact:

White Label Face Shields

A person wearing gloves is demonstrating the proper use of a face shield.
In response to PPE shortages during COVID-19, think[box] engineers worked with engineers at Penn State University and Nottingham Spirk to set up an emergency face shield manufacturing line. This product was initially based on a popular open-source design, but was heavily modified for manufacturing through large-scale processes like injection molding and die cutting. These parts are more easily sterilized than their 3D printed counterparts. Over 150,000 face shields were sold at cost to hospitals in need, and the designs are freely available on the project website.
Contact:
Ian Charnas, icc@case.edu
Jason Williams, jlw109@psu.edu

Vertical Axis Wind Turbine Prototypes

Two 3D printed turbine models are lying on a desktop.
These scale model wind turbines use fixed-pitch blades to evaluate a new vertical axis wind turbine design. Vertical axis wind turbines are easier to install than traditional horizontal axis wind turbines and use low-speed blades that are less of a risk to people and birds, although they are typically less efficient. These physical models were used to validate the efficiency of new designs.
Contact:
Theodore Radisek P.E., tradisek@gmail.com

Crystal Retaining Carrier for Wide-Angle NIR Light Modulator

A yellow 3D printed part with two conductive silicone cords and an opto-electric crystal.
This 3D printed carrier holds an opto-electric crystal plate that is used in a laser system. The crystal exhibits the Pockels Effect when an electric field is applied by the gray-colored conductive silicone cord. This effect changes the polarization of the light passing through the crystal. This assembly is used as a shutter, allowing light to pass through it with a certain polarization and on to an image sensor further down the optical path.
Contact:

Synchronous UV-C Decontamination System (SUDS)

Badar Jahangir Kayani leans over a workbench to adjust a screw on a SUDS device.
The Synchronous UV-C Decontamination System (SUDS) aims to decontaminate an N95 mask in just 60 seconds - the same time it takes a healthcare professional to wash up after visiting a patient. SUDS simultaneously reduces the risk of infection and decreases PPE consumption without hindering busy clinicians. SUDS’ compact frame makes it easy to incorporate into hospitals, doctor’s offices, and other healthcare facilities.
Contact:
Badar Jahangir Kayani, bxk299@case.edu

Cleveland Intubation Box

A transparent plastic box with holes for physician hands and intubation equipment for use in preventing the spread of COVID-19.
COVID-19 is characterized by respiratory difficulty and often patients require intubation and ventilation. The act of intubating can trigger a gag or cough reflex leading to an involuntary emission of virus-carrying fluid from the patient. Based on the original design by Dr. Hsien Yung Lai in Taiwan, the open-source Cleveland Intubation Box has been designed and clinically validated through a joint effort between Case Western Reserve University (CWRU) and University Hospitals (UH).
Contact:
Ian Charnas, icc@case.edu
Jason Bradshaw, jdb10@case.edu
Mandeep "Manny" Bansal, mxb874@case.edu

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